Efficiency and safety are fundamental to a well-managed warehouse or industrial facility. A single lapse in organization or safety can lead to costly disruptions, injuries, or even fatal accidents.
According to the U.S. Bureau of Labor Statistics (BLS), there were 450,540 cases of workplace injuries due to falls, slips, and trips in 2023, with 885 resulting in fatalities across all industries. These incidents not only take a human toll but also place a significant financial burden on employers, as falls on the same level alone cost U.S. businesses approximately $9.99 billion annually in medical expenses and lost wages.
One way to mitigate these risks while optimizing workflow is by incorporating material handling cages into your operations. These durable, structured storage solutions help keep materials secure, organized, and easily transportable.
But what are material handling equipment pieces, and how can they improve your operations? Learn more below.
What Are Material Handling Cages?
Material handling cages are specialized storage and transportation units designed to secure and organize goods within warehouses, manufacturing facilities, and distribution centers. They are typically constructed from high-strength materials like steel to withstand heavy loads while protecting the contents from external damage.
These cages fall under the broader category of material handling equipment, which includes tools and machinery used to move, store, control, and protect goods throughout the supply chain. They are particularly useful for industries that deal with bulk storage, fragile items, or hazardous materials, ensuring that products remain intact and easily accessible.
What are material handling equipment requirements?
Material handling equipment requirements refer to the safety, design, and operational standards that ensure efficient movement, storage, and protection of goods in industrial settings. These requirements, often set by OSHA, ANSI, and other regulatory bodies, cover factors like load capacity, durability, mobility, and compatibility with existing warehouse systems. They encompass everything from forklifts and conveyor belts to pallets, bins, and cages.
What Are the Benefits of Using Material Handling Equipment?
Improved Warehouse Organization
One of the primary advantages of using material handling cages is the ability to keep your warehouse structured and organized. Designating specific cages for different products reduces clutter and makes inventory management more efficient. Proper organization prevents misplaced goods and minimizes the time spent searching for items.
Enhanced Safety for Workers and Products
Accidents in warehouses often occur due to improperly stored or unsecured items. Material handling cages prevent products from toppling over, reducing the risk of injuries and damage. Many cages come with lockable features, ensuring that hazardous materials remain contained and do not pose a threat to workers.
Increased Storage Efficiency
Cages allow for vertical storage solutions, maximizing warehouse space. Unlike traditional pallets that may take up large floor areas, stackable cages help you make use of overhead space, reducing congestion on the warehouse floor.
Durability and Longevity
Metal material handling cages, particularly those made from galvanized or powder-coated steel, are built to last. Unlike wooden or plastic alternatives, metal cages withstand heavy-duty use, making them a cost-effective long-term investment.
Versatility Across Industries
Material handling cages are used in a variety of industries, including:
- Retail and E-commerce: For organizing bulk stock before shipping
- Automotive and Manufacturing: For safely storing heavy parts
- Food and Beverage: For transporting perishable items in a sanitary manner
- Pharmaceuticals: For securing sensitive materials
- Construction: For handling large tools and equipment
Reduced Product Damage
When items are stored in material handling cages, they are better protected from impacts, falls, or environmental elements. Many cages are designed with cushioned interiors or partitions that prevent fragile goods from shifting during transport.
Compatibility With Material Handling Equipment
When considering various types of material handling equipment, compatibility is a key factor as it ensures smooth integration with existing systems. Cages are compatible with forklifts, pallet jacks, and conveyor systems, making them easy to transport without causing operational bottlenecks and disrupting workflows.
Types of Material Handling Cages and Their Uses
Material handling cages come in various forms, each designed to meet specific industrial needs. Choosing the right type depends on factors like load capacity, mobility, security, and durability. Below are the most common types of material handling cages, along with their descriptions, key features, and industry applications.
- Wire Mesh Cages
Wire mesh cages are lightweight, open-design storage solutions commonly used for organizing smaller goods. These cages provide excellent visibility and ventilation while keeping items secure.
Key Features:
- Constructed from sturdy steel mesh with reinforced edges
- Stackable design for efficient space usage
- Often collapsible for easy storage when not in use
- Allows airflow to prevent moisture buildup
Best for: Storing and transporting lightweight goods that require visibility and ventilation
Industry Use:
- Retail and E-commerce: Used for organizing bulk inventory in fulfillment centers
- Textiles and Apparel: Ideal for fabric rolls and garments
- Agriculture: Suitable for storing produce that requires ventilation
- Steel Pallet Cages
Steel pallet cages are heavy-duty storage containers designed to handle substantial loads. They are built to be impact-resistant, making them ideal for industrial and manufacturing settings.
Key Features:
- Made from high-strength steel for durability
- Can withstand rough handling and extreme conditions
- Often designed with forklift entry points for easy transport
- Can be customized with mesh or solid walls for added protection
Best for: Heavy-duty storage and industrial applications requiring high-load capacity
Industry Use:
- Manufacturing: Stores raw materials, spare parts, and equipment
- Construction: Used for securing heavy tools and building materials
- Automotive: Holds vehicle components and machinery parts
- Collapsible Cages
Collapsible cages offer a flexible and space-saving solution for warehouses. When not in use, they can be folded down, reducing storage space requirements.
Key Features:
- Foldable and compact for efficient storage
- Can be quickly assembled or disassembled
- Available in wire mesh, steel, or hybrid designs
- Lightweight yet sturdy for easy handling
Best for: Space-saving storage when not in use and efficient transport
Industry Use:
- Logistics and Distribution: Useful for temporary storage of goods in transit
- Warehousing and Supply Chain: Helps manage seasonal inventory fluctuations
- Food and Beverage: Transport crates for perishable goods that need frequent rotation
- Stillages
Stillages are specialized storage cages designed for handling bulk items, odd-shaped products, or materials that need protection during transport. They can be customized with dividers or enclosures to fit unique storage needs.
Key Features:
- Available in open or enclosed designs
- Can be equipped with internal partitions for better organization
- High load-bearing capacity for bulk materials
- Often designed with four-way forklift access
Best for: Bulk storage and secure handling of irregularly shaped items
Industry Use:
- Steel and Energy Industries: Stores large steel beams, pipes, and other heavy materials
- Pharmaceuticals: Safeguards delicate or sensitive medical equipment
- Aerospace and Defense: Organizes and secures large components used in aircraft and military equipment
- Security Cages
Security cages are reinforced enclosures designed to protect high-value or hazardous materials. These cages feature lockable doors and tamper-proof designs to prevent unauthorized access.
Key Features:
- Constructed with heavy-duty steel and reinforced locks
- Mesh or solid panels for visibility or complete security
- Can include RFID tracking for inventory monitoring
- Designed for restricted access control
Best for: Protecting high-value, hazardous, or sensitive goods
Industry Use:
- Pharmaceuticals and Healthcare: Stores controlled substances and medical supplies
- Data Centers and IT Infrastructure: Protects sensitive equipment and servers
- Military and Government: Secures weapons, classified materials, and critical assets
How To Choose the Right Material Handling Cage
When selecting a material handling cage, consider the following factors to ensure you invest in the best option for your needs.
- Load Capacity: Ensure the cage can handle the weight of the items you plan to store or transport. Overloading a cage can lead to structural failure and safety hazards.
- Material and Build Quality: For long-term durability, opt for galvanized or powder-coated metal cages. If corrosion resistance is a concern, look for stainless steel options.
- Mobility and Compatibility: If you need to move goods frequently, choose cages with caster wheels or ones that are compatible with forklifts and pallet jacks.
- Stackability and Space Efficiency: If space optimization is a priority, invest in stackable or collapsible cages that allow for better vertical storage.
- Security Features: For high-value or sensitive goods, select cages with lockable doors, RFID tracking, or reinforced steel mesh for added security.
Common Mistakes to Avoid
Even with high-quality material handling cages, improper use can lead to inefficiencies and safety risks. Here are some common mistakes to watch out for:
- Overloading the Cage: Exceeding weight limits can compromise the structure and lead to damage or safety hazards. Always check the manufacturer’s guidelines.
- Choosing the Wrong Cage for Your Needs: Different industries require specific cage designs. For example, using a wire mesh cage for heavy industrial parts can result in failure.
- Neglecting Maintenance: Like any other material handling equipment, cages require regular inspection for signs of wear and tear. Addressing rust, dents, or structural weaknesses early prevents costly replacements.
- Ignoring Warehouse Layout Optimization: Not all cages are designed for every warehouse layout. Choosing stackable cages when your facility lacks vertical space can create inefficiencies.
- Lack of Training for Workers: Ensure employees are properly trained to safely load, transport, and stack cages. Mishandling can lead to workplace injuries and damage to goods.
Optimize Your Warehouse Operations With Lakeshore Industrial
At Lakeshore Industrial, we understand that efficient material handling is the backbone of a productive and safe warehouse. Our high-quality material handling cages are designed with your warehouse’s efficient operations in mind.
Whether you need heavy-duty steel pallet cages for industrial use, stackable cages for space-saving storage, or security cages to protect high-value goods, we provide solutions that help prevent workplace accidents and optimize your workflow.
Contact Lakeshore Industrial today to find the right material handling equipment for your facility.